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Specialized Ion Nitriding Furnace for Wind Power Gears

2025-09-29

Specialized Ion Nitriding Furnace for Wind Power Gears

※ Equipment Purpose

The specialized ion nitriding furnace for wind power gears is a piece of equipment specifically designed for the surface nitriding treatment of wind power gears.

※ Features

Efficient Processing: Aiming at the large size of wind power gears, it has a large furnace chamber space and a high-efficiency heating system, which can process multiple wind power gears at one time, improving production efficiency.
Excellent Temperature Uniformity: It adopts advanced temperature control technology and furnace body structure design to ensure that the temperature uniformity inside the furnace is within ±5℃, thus guaranteeing the uniformity of the nitrided layer on wind power gears.
Precise Atmosphere Control: It can accurately control the flow rate and proportion of gases such as nitrogen and hydrogen inside the furnace, providing a stable and suitable atmosphere environment for the nitriding treatment of wind power gears and helping to form a high-quality nitrided layer.
Low Deformation Rate: By optimizing process parameters and equipment structure, it effectively reduces the deformation of wind power gears during the nitriding process, meeting the high-precision dimensional requirements of wind power gears.
Energy Conservation and Environmental Protection: It uses energy-saving heating elements and thermal insulation materials to reduce energy consumption. At the same time, it is equipped with an advanced waste gas treatment system to reduce environmental pollution.

※ Technical Parameters

Parameter	Specification
Furnace Chamber Size	Depending on the size of wind power gears, the furnace chamber size is generally about 2-5 meters in diameter and 3-6 meters in height
Operating Temperature	Usually ranges from 450℃ to 650℃, and can be accurately adjusted according to the material of wind power gears and nitriding process requirements
Temperature Uniformity	Within ±5℃, ensuring consistent nitriding effect on all parts of wind power gears
Vacuum Degree	The empty-furnace vacuum degree can generally reach below 1Pa, and the working vacuum degree is between 10Pa and 1000Pa, providing a good vacuum environment for ion nitriding
Gas Flow Control	The nitrogen flow rate can be precisely adjusted within the range of 0-500L/min, and the hydrogen flow rate can be adjusted within the range of 0-100L/min
Power Supply Power	According to the size of the furnace chamber and the number of workpieces to be processed, the power supply power is generally between 100kW and 500kW
Processing Time	The nitriding processing time for a single wind power gear is generally 10-30 hours, and the specific time depends on the size, material of the gear and the requirements for the nitrided layer